1-49935-0【PDF 5/5 页】TOOL HEAD CRIMP 22-10AWG SOLIS

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408-10034

GO

Dim.

Suggested Plug Gage Design

NO-GO

Dim.

4. Align the NO-GO element and try to insert it

into the chamber. The element may start entry,

but it must not pass completely through the

crimping chamber.

“R”

CRIMPING

HEAD

GO

NO-GO

12.7 [.50]

Min. Typ.

Jaw Closure

Configuration

CRIMPING

CHAMBER

MARKING

22-16

“R”

50-8 [2.00]

Min. Typ.

GAGE ELEMENT DIMENSIONS

“R”

RADIUS

1.295-1.303 1.445-1.447 1.57

[.0510-.0513] [.0569-.0570] [.062]

NOTE

i

Jaws

The jaws in tool 1-49935-0 are not symmetrically

located; make sure that the tool conforms to the

symmetry requirements shown in Figure 6.

Symmetry Requirements

for Tool 1-49935-0

0.254 [.010] Min

(Typ)

1-46447-0

16-14

12-10

22-16

1.498-1.506 1.648-1.651

[.0590-.0593] [.0649-.0650]

2.108-2.116 2.258-2.260

[.0830-.0833] [.0889-.0890]

1.168-1.176 1.318-1.320

[.0460-.0463] [.0519-.0520]

1.57

[.062]

2.36

[.093]

1.57

[.062]

1-49935-0

1.69363-0

16-14

12-10

26-24

22-20

1.371-1.379 1.521-1.524

[.0540-.0543] [.0599-.0600]

1.930-1.938 2.080-2.082

[.0760-.0763] [.0819-.0820]

0.660-0.668 0.810-0.812

[.0260-.0263] [.0319-.0320]

0.939-0.947 1.089-1.092

[.0370-.0373] [.0429-.0430]

1.98

[.078]

2.76

[.109]

1.003

[.0395]

1.19

[.047]

Figure 6

If the crimping chamber passes the gage inspection,

the crimping head is considered dimensionally correct

and should be lubricated with a THIN coat of any good

SAE 20 motor oil. If the crimping chamber does not

conform to the plug gage conditions, contact your local

Tyco Electronics Field Representative or refer to

Section 7, REPLACEMENT AND REPAIR.

“GO” element must pass

completely through

crimping chamber.

Crimping

Chamber

GO NO-GO

Element Element

“NO-GO” element may enter

partially, but must not pass

completely through the

crimping chamber.

Figure 5

DANGER Disconnect the battery and remove crimping head

from tool before inspecting crimping chambers.

STOP

1. Remove oil and dirt from the jaw bottoming

surfaces and plug gage element surfaces.

2. Close wire barrel crimping jaws until they are

bottomed, but not under pressure.

3. Align GO element with wire barrel crimping

section. Push element straight into crimping

chamber without using force. The GO element

must pass completely through the chamber as

shown in Figure 5.

Rev B

For additional information about the use of a plug

gage, see Instruction Sheet 408-7424.

7. REPLACEMENT AND REPAIR

Order replacement heads through your Tyco

Electronics Representative, or call 1-800-526-5142, or

send a facsimile of your purchase order to

1-717-986-7605, or write to:

CUSTOMER SERVICE (38-35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105-3608

For further repair and replacement information, call the

Tyco Electronics Tooling Assistance Center at the

number at the bottom of page 1.

8. REVISION SUMMARY

Revisions to this instruction sheet include:

? Updated document to corporate requirements.

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